vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 page 1 of 10 product description the vtm transformer is a v?i chip tm product that provides extremely fast, efficient, and quiet fixed ratio voltage division (or current multiplication). with twelve voltage division ratios from 1:1 to 1:32, the isolated vtm provides the user with the flexibility to supply up to 100 a or 120 w at any output voltage from 1 to 50 vdc in a surface mount package occupying ~1 square inch. the military vtms are optimized for use with the military prm tm regulator to implement a factorized power architecture tm (fpa tm ). together, the prm + vtm chip set provides the full functionality of a dc-dc converter, but with breakthrough performance and flexibility in a rugged, miniature package. the companion prm for the mv036 family of vtms is the 28 vdc input mp028f036m12al, which operates from an input range of 16-50 vdc (the data sheet is available at vicorpower.com). the vtm can also be used as a standalone pol product. by factorizing the dc-dc power conversion into its essential elements ? the vtm?s isolation and transformation on the one hand, and the prm?s output voltage control and regulation on the other ? and arranging those functions in a sequence that maximizes system performance, fpa offers a fundamentally new and significantly improved approach to power conversion. the vtm?s fast dynamic response and low noise eliminate the need for bulk capacitance at the load, substantially increasing the pol density while improving reliability and decreasing cost. the low profile vtm (0.265 inches, 6,73 mm) is available with j-leads for surface mount or pins for through hole applications. parameter values unit notes +in to -in -1.0 to 60 vdc 100 vdc for 100 ms pc to -in -0.3 to 7.0 vdc vc to -in -0.3 to 19.0 vdc +out to -out model specific vdc contact factory isolation voltage 2,250 vdc input to output output current model specific a see table 1 peak output current 1.5 ? iout a for 1 ms output power 120 w peak output power 180 w for 1 ms case temperature 225 c msl 5 245 c msl 6 operating junction temperature [a] -55 to 125 c m - grade storage temperature -65 to 125 c m - grade vtm tm transformer ? isolated 1-50 vout ? high density ? small footprint ? zvs / zcs sine amplitude converter tm ? 3 mhz effective switching frequency ? surface-mount package ? low weight ? -55c to 125c operation ? 1 s transient response ? 4.5 million hours mtbf ? up to 96.5% efficiency mil-cots mv036 series ? note: [a] the referenced junction is defined as the semiconductor having the highest temperature. this temperature is monitored by a shutdown comparator. output current designator (=i out ) mv 036 f 120 m 010 input voltage designator product grade temperatures (c) grade storage operating (t j ) m -65 to125 -55 to125 configuration f = j-lead t = through hole output voltage designator (=v out x10) part numbering format absolute maximum ratings voltage transformation module
vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 page 2 of 10 electrical specifications parameter min typ max unit note input voltage range 26 36 50 vdc operable down to zero v with vc voltage applied input dv/dt 1 v/s input overvoltage turn-on 50.5 54.4 vdc input overvoltage turn-off 55.5 57.5 vdc input current 3.5 adc continuous no load power dissipation 1.5 3.0 6.0 w low line to high line input specs (conditions are at 36 vin, full load, and 25c ambient unless otherwise specified) parameter min typ max unit note output voltage see table 1 vdc no load k?v in ? i o ?r out nom vdc full load rated dc current 0 100 adc 26 - 50 v in see table 1 peak repetitive current 150% i max (a) max pulse width 1ms, max duty cycle 10%, baseline power 50% dc current limit 160% i nom (a) module will shut down when current limit is reached or exceeded current share accuracy 5 10 % efficiency see table 2, page 3 load capacitance see table 2 when used with prm output overvoltage setpoint 110% 115% v out max output ripple voltage (typ) no external bypass 50 250 mv see figures 2 and 5 10 f bypass capacitor 2 20 mv see figure 6 effective switching frequency 2.5 3.0 3.6 mhz model dependent line regulation 0.99k k 1.01k v out = k?v in at no load, see table 1 load regulation r outmin r outmax m see table 1 transient response response time 200 ns see figures 7 and 8 recovery time 1 s see figures 7 and 8 output specs (conditions are at 36 vin, full load, and 25c ambient unless otherwise specified)
vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 page 3 of 10 part number typical full load efficiency at nom vout (%) typical half load efficiency at nom vout (%) maximum load capacitance (f ) mv036f011m100 89.5 91.5 48128 mv036f015m080 92 94 27072 mv036f022m055 94 94.5 12032 mv036f030m040 94 95.0 6768 MV036F045M027 95.3 96.5 3008 mv036f060m020 95.3 96.8 1692 mv036f072m017 96.5 96.5 1175 mv036f090m013 96.3 95.5 752 mv036f120m010 95.5 95.5 423 mv036f180m007 96.0 95.2 188 mv036f240m005 95.0 94.8 106 mv036f360m003 96 96 47 no load output voltage (vdc) rout (m ) rated output part number k-factor current (a) @26 vin @ 50 vin min nom max mv036f011m100 1/32 100 0.82 1.55 0.5 0.85 1.3 mv036f015m080 1/24 80 1.1 2.0 1.0 1.25 1.5 mv036f022m055 1/16 55 1.63 3.1 1.4 1.75 2.0 mv036f030m040 1/12 40 2.2 4.1 1.45 2.4 3.4 MV036F045M027 1/8 27 3.3 6.2 3.5 5.1 6.6 mv036f060m020 1/6 20 4.3 8.3 5.0 8.0 10 mv036f072m017* 1/5 16.6 6.4* 10 6.0 9.6 12 mv036f090m013 1/4 13.3 6.5 12.5 6.9 9.3 11.6 mv036f120m010 1/3 10.0 8.7 16.6 25 31 35 mv036f180m007 1/2 6.7 13 25 27.5 35.7 46.4 mv036f240m005 2/3 5.0 17.4 33 49.3 70.6 91.8 mv036f360m003 13.3 26 50 140 170 200 military cots vtm family part numbers and ranges control pin functions table 1 ? vtm part numbers table 2 ? typical efficiency and maximum load capacitance, by part number vc ? vtm control the vc port is multiplexed. it receives the initial v cc voltage from an upstream prm, synchronizing the output rise of the vtm with the output rise of the prm. additionally, the vc port provides feedback to the prm to compensate for the vtm output resistance. in typical applications using vtms powered from prms, the prm?s vc port should be connected to the vtm vc port. in applications where a vtm is being used without a prm, 14 v must be supplied to the vc port for as long as the input voltage is below 26 v and for 10 ms after the input voltage has reached or exceeded 26 v. the vtm is not designed for extended operation below 26 v. the vc port should only be used to provide v cc voltage to the vtm during startup. pc ? primary control the primary control (pc) port is a multifunction port for controlling the vtm as follows: disable ? if pc is left floating, the vtm output is enabled. to disable the output, the pc port must be pulled lower than 2.4 v, referenced to -in. optocouplers, open collector transistors or relays can be used to control the pc port. once disabled, 14 v must be re-applied to the vc port to restart the vtm. primary auxiliary supply ? the pc port can source up to 2.4 ma at 5 vdc. * low line input voltage 32 v electrical specifications (continued)
vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 page 4 of 10 figure 1 ? representative input reflected ripple current at full load (mv036f120m010). efficiency vs. output current 84 86 88 90 92 94 96 012345678910 output current (a) efficiency (%) figure 3 ? representative efficiency vs. output current (mv036f120m010). power dissipation 2 2.5 3 3.5 4 4.5 5 5.5 6 012345678910 output current (a) power dissipation (w) figure 4 ? example power dissipation vs. output current (mv036f120m010). waveforms figure 6 ? sample output voltage ripple at full load with 4.7 f ceramic pol bypass capacitance and 20 nh distribution inductance (mv036f120m010). figure 5 ? sample output voltage ripple at full load; with no pol bypass capacitance (mv036f120m010). ripple vs. output current 0 20 40 60 80 100 120 012345678910 output current (a) output ripple (mvpk-pk) figure 2 ? sample output voltage ripple vs. output current with no pol bypass capacitance (mv036f120m010). electrical specifications (continued)
vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 page 5 of 10 parameter min typ max unit note primary control (pc) dc voltage 4.8 5.0 5.2 vdc module disable voltage 2.4 2.5 vdc module enable voltage 2.5 2.6 vdc vc voltage must be a pplied when module is enabled using pc current limit 2.4 2.5 2.9 ma source only disable delay time 6 s pc low to vout low vtm control (vc) external boost voltage 12 14 19 vdc required for vtm start up without prm external boost duration 10 ms vin > 26 vdc. vc must be applied continuously if vin < 26 vdc. auxiliary pins (conditions are at 36 vin, full load, and 25c ambient unless otherwise specified) figure 7 ? example load step with 100 f input capacitance and no output capacitance (mv036f120m010). figure 8 ? example load step with 100 f input capacitance and no output capacitance (mv036f120m010). electrical specifications (continued) parameter min typ max unit note mtbf (mv036f030m040) mil-hdbk-217f 4,480,000 hours 25c, gb 806,000 50c ns 631,000 65c aic isolation specifications voltage 2,250 vdc input to output capacitance 3000 pf input to output resistance 10 m input to output agency approvals ctvus ul /csa 60950-1, en 60950-1 ce mark low voltage directive mechanical see mechanical drawings, figures 10 & 11 weight 0.53/ 15 oz /g dimensions length 1.28/ 32,5 in / mm width 0.87 / 22 in / mm height 0.265 / 6,73 in / mm thermal over temperature shutdown 125 130 135 c junction temperature thermal capacity 9.3 ws / c junction-to-case thermal impedance (r jc )1.1c/w junction-to-ambient 5.0 c / w with 0.25? heat sink? junction-to-board thermal impedance (r jb ) 2.1 c/w general
vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 page 6 of 10 +in / -in dc voltage ports the vtm input should not exceed the maximum specified. be aware of this limit in applications where the vtm is being driven above its nominal output voltage. if less than 26 vdc is present at the +in and -in ports, a continuous vc voltage must be applied for the vtm to process power. otherwise vc voltage need only be applied for 10 ms after the voltage at the +in and -in ports has reached or exceeded 26 vdc. if the input voltage exceeds the overvoltage turn-off, the vtm will shutdown. the vtm does not have internal input reverse polarity protection. adding a properly sized diode in series with the positive input or a fused reverse-shunt diode will provide reverse polarity protection. tm ? for factory use only vc ? vtm control the vc port is multiplexed. it receives the initial v cc voltage from an upstream prm, synchronizing the output rise of the vtm with the output rise of the prm. additionally, the vc port provides feedback to the prm to compensate for the vtm output resistance. in typical applications using vtms powered from prms, the prm?s vc port should be connected to the vtm vc port. in applications where a vtm is being used without a prm, 14 v must be supplied to the vc port for as long as the input voltage is below 26 v and for 10 ms after the input voltage has reached or exceeded 26 v. the vtm is not designed for extended operation below 26 v. the vc port should only be used to provide v cc voltage to the vtm during startup. pc ? primary control the primary control (pc) port is a multifunction port for controlling the vtm as follows: disable ? if pc is left floating, the vtm output is enabled. to disable the output, the pc port must be pulled lower than 2.4 v, referenced to -in. optocouplers, open collector transistors or relays can be used to control the pc port. once disabled, 14 v must be re-applied to the vc port to restart the vtm. primary auxiliary supply ? the pc port can source up to 2.4 ma at 5 vdc. +out / -out dc voltage output ports the output and output return are through two sets of contact locations. the respective +out and ?out groups must be connected in parallel with as low an interconnect resistance as possible. to take full advantage of the vtm, the user should note the low output impedance of the device. the low output impedance provides fast transient response without the need for bulk pol capacitance. limited- life electrolytic capacitors required with conventional converters can be reduced or even eliminated, saving cost and valuable board real estate. -in pc vc tm +in -out +out -out +out bottom view a b c d e f g h j k l m n p r t 4 3 2 1 a b c d e h j k l m n p r t figure 9 ? vtm pin configuration signal name pin designation +in a1-e1, a2-e2 ?in l1-t1, l2-t2 tm h1, h2 vc j1, j2 pc k1, k2 +out a3-d3, a4-d4, j3-m3, j4-m4 ?out e3-h3, e4-h4, n3-t3, n4-t4
vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 page 7 of 10 top view ( component side) bottom view inch mm notes: 1. dimensions are . 2. unless otherwise specified, tolerances are: .x / [.xx] = +/-0.25 / [.01]; .xx / [.xxx] = +/-0.13 / [.005] 3. product marking on top surface dxf and pdf files are available on vicorpower.com mechanical drawings figure 10 ? v t m mechanical outline recommended land pattern ( component side shown ) inch mm notes: 1. dimensions are . 2. unless otherwise specified, tolerances are: .x / [.xx] = +/-0.25 / [.01]; .xx / [.xxx] = +/-0.13 / [.005] 3. product marking on top surface dxf and pdf files are available on vicorpower.com figure 11 ? vtm pcb land layout information
vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 page 8 of 10 top view ( component side ) bottom view notes: 1. dimensions are 2. unless otherwise specified tolerances are: x.x [x.xx] = 0.25 [0.01]; x.xx [x.xxx] = 0.13 [0.005] 3. rohs compliant per cst-0001 latest revision dxf and pdf files are available on vicorpower.com inch (mm) . figure 12 ? v t m through-hole mechanical outline notes: 1. dimensions are 2. unless otherwise specified tolerances are: x.x [x.xx] = 0.25 [0.01]; x.xx [x.xxx] = 0.13 [0.005] 3. rohs compliant per cst-0001 latest revision dxf and pdf files are available on vicorpower.com inch (mm) . recommended hole pattern ( component side shown ) figure 13 ? vtm through-hole pcb layout information
vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 page 9 of 10 recommended land pattern (no grounding clips) top side shown recommended land pattern (with grounding clips) top side shown notes: 1. maintain 3.50 [0.138] dia. keep-out zone free of copper, all pcb layers. 2. (a) minimum recommended pitch is 39.50 [1.555], this provides 7.00 [0.275] component edge-to-edge spacing, and 0.50 [0.020] clearance between vicor heat sinks. (b) minimum recommended pitch is 41.00 [1.614], this provides 8.50 [0.334] component edge-to-edge spacing, and 2.00 [0.079] clearance between vicor heat sinks. 3. v?i chip land pattern shown for reference only; actual land pattern may differ. dimensions from edges of land pattern to push-pin holes will be the same for all full size v?ichip products. 4. unless otherwise specified: dimensions are mm [inch]. tolerances are: x.x [x.xx] = 0.3 [0.01] x.xx [x.xxx] = 0.13 [0.005] 5. plated through holes for grounding clips (33855) shown for reference. heatsink orientation and device pitch will dictate final grounding solution. figure 14 ? hole location for push pin heat sink relative to v ? i chip configuration options
vicorpower.com 800-735-6200 v?i chip transformer mv036 series rev. 2.8 2/10 vicor?s comprehensive line of power solutions includes high density ac-dc and dc-dc modules and accessory components, fully configurable ac-dc and dc-dc power supplies, and complete custom power systems. information furnished by vicor is believed to be accurate and reliable. however, no responsibility is assumed by vicor for its use. vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. all sales are subject to vicor?s terms and conditions of sale, which are available upon request. specifications are subject to change without notice. intellectual property notice vicor and its subsidiaries own intellectual property (including issued u.s. and foreign patents and pending patent applications) relating to the products described in this data sheet. interested parties should contact vicor's intellectual property department. the products described on this data sheet are protected by the following u.s. patents numbers: 5,945,130; 6,403,009; 6,710,257; 6,911,848; 6,930,893; 6,934,166; 6,940,013; 6,969,909; 7,038,917; 7,145,186; 7,166,898; 7,187,263; d496,906; d505,114; d506,438; d509,472; and for use under 6,975,098 and 6,984,965 vicor corporation 25 frontage road andover, ma, usa 01810 tel: 800-735-6200 fax: 978-475-6715 email customer service: custserv@vicorpower.com technical support: apps@vicorpower.com warranty vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. this warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. vicor shall not be liable for collateral or consequential damage. this warranty is extended to the original purchaser only. except for the foregoing express warranty, vicor makes no warranty, express or implied, including, but not limited to, the warranty of merchantability or fitness for a particular purpose. vicor will repair or replace defective products in accordance with its own best judgement. for service under this warranty, the buyer must contact vicor to obtain a return material authorization (rma) number and shipping instructions. products returned without prior authorization will be returned to the buyer. the buyer will pay all charges incurred in returning the product to the factory. vicor will pay all reshipment charges if the product was defective within the terms of this warranty. information published by vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. per vicor terms and conditions of sale, the user of vicor components in life support applications assumes all risks of such use and indemnifies vicor against all damages.
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